Since Microbeam was established in 1992, we have performed more than 1,650 commercial projects providing advanced analysis to domestic and international clients. We work with a variety of clients, including Energy Companies, Government, Research Institutions, Resource Developers, Technology Developers and Chemical Refineries.

We are always looking for new ways to shape a cleaner future.

Microbeam helps its clients save up to millions of dollars in operation costs. We can help predict, prevent, and solve costly system problems through our advanced analysis methods by determining and predicting the effects of ash on combustion and environmental system performance. With 30 years of business in fuel analysis, we have the knowledge and experience to guide system managers toward the most efficient and cost-effective operation possible.

Microbeam developed Coal Quality Management Systems (CQMS) software to help coal-mining and power-plant operations personnel use fuel-quality information to make operational adjustments that increase plant efficiency and minimize maintenance costs.

Using CCSEM and chemical fractionation fuel-quality data, CQMS provides relative comparisons of fuels by calculating the following power-system performance indices: Convective Pass Fouling, Wall Slagging, Cyclone Slagging, Wear Indices, Deposit Strength, Slag Flow Behavior, and Ash Resistivity.

These advanced power-system performance indices directly relate coal characteristics to ash behavior in a coal-fired utility boiler. The ability of the CQMS-generated indices to provide valid quantitative projections is related to specific boiler operations. Our results to date have been very promising, and we have helped numerous power plants and utilities attain more efficient operation.

To determine the cause of an ash-deposition problem, Microbeam uses scanning electron microscopy point count (SEMPC) analysis and morphological analysis. These analysis methods provide information on the degree of melting and interaction of the various deposited ash particles. SEMPC supplies a quantitative determination of the abundance of phases present in the ash. By examining the phases present, the material responsible for the formation of the deposit is identified.

Microbeam also uses the SEMPC technique to identify and quantify the amount of melted phases and their viscosities. These melt phases are responsible for ash deposition. We use this information to determine the origin of the liquid-phase components and operating conditions (temperature and oxygen) that caused the deposit to form. In addition, various regions in deposits and individual entrained ash particles are examined to determine the changes that occurred with operating conditions (temperature and oxygen levels).

Morphological analysis supplements the SEMPC analysis well because it provides information about the physical relationships of the microscopic components of the deposit. Morphological analysis reveals the size, crystallinity, and juxtaposition of the phases present.

Think of us this way – Microbeam is the “CSI” of the slagging and fouling world. Microbeam’s experience base along with our advanced methods of analysis allow us to determine the fuel properties and operating conditions responsible for ash deposition. Information from our “forensics” analysis of ash deposits provides insight into the optimum temperatures of operation for a given fuel.